Blog
Field notes from the floor.
What actually breaks operations, and what we do about it — from Gemba Concepts' own engagements, and Gemba Connect's digital transformation work.
All articles
Personal Hygiene Manufacturing6 min read
How to Reduce Scrap, Material Waste and Rework in Personal Hygiene Manufacturing
Personal Hygiene Manufacturing8 min read
Inventory Management in Personal Hygiene Manufacturing: How to Reduce Shortages, Excess Stock and Production Delays
Pharmaceutical Manufacturing10 min read
How to Reduce Batch-to-Batch Production Time in Pharmaceutical Manufacturing
Pharmaceutical Manufacturing7 min read
What Pharma Consultants See Between Batches, That Plants Often Miss
Pharmaceutical Manufacturing5 min read
How Pharma Manufacturers Can Get Real-Time Visibility with ERP Software
Cable and Wire Manufacturing9 min read
Hidden Costs in Cable & Wire Manufacturing: Where Plants Lose Money
Cable and Wire Manufacturing10 min read
How to Reduce Scrap in Wire & Cable Manufacturing
Cable and Wire Manufacturing6 min read
How to Increase Wire & Cable Production Capacity Without Buying New Machines
Tile Manufacturing4 min read
How Tile Manufacturers Cut Truck Turnaround Time in Half
Restaurant and Food Service10 min read
Restaurant Operations Management for Growing Gourmet Food Brands with Multiple Outlets
Restaurant and Food Service7 min read
How to Deliver the Same Premium Pizza at Every Outlet
Manufacturing Software5 min read
Industrial Automation in 2026: How Modern Factories Are Cutting Costs and Downtime
Supply Chain & Inventory6 min read
The Inventory Visibility Gap: The Hidden Working Capital Trap in Manufacturing
Inventory and Working Capital8 min read
Why 30% of Your Inventory Is Not Usable and How It's Blocking Your Cash Flow
Performance Visibility8 min read
Your Dashboard Shows Green. Your Factory Is Red. Here's the Real Problem.
Cost and Profitability8 min read
Why Your Cost Reduction Efforts Are Failing (And What Cost-to-Serve Reveals)
Plant Capacity and Throughput8 min read
Why Your Plant Capacity Is Stuck at 60% (Even Without Demand Constraints)
Strategy Execution8 min read
The Execution Gap: Why Strategy Fails Between Boardroom and Shopfloor
Supply Chain and Digitization8 min read
Why Your Supply Chain Still Breaks Despite Digitization Investments
Maintenance and Reliability8 min read
Why Most Preventive Maintenance Programmes Don't Prevent Breakdowns
Flow and Cost Excellence8 min read
You Don't Have a Cost Problem. You Have a Flow Problem.
Supply Chain & Inventory10 min read
Your Inventory Exists. Your Visibility Doesn't.
Decision Intelligence9 min read
90% of Dashboards Don't Drive Decisions
Manufacturing Operations12 min read
Your ERP Isn't Broken. Your Execution Layer Is.
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