Batch Costing & Traceability
- Batch-wise production costing
- Parent-child batch mapping
- Multi-stage production tracking
- Material traceability
Platform | Production Costing
Know what production actually costs — by batch, product and process.
Can you explain a cost variance without waiting for month-end reconciliation?
Production Costing
- Capture actual material cost
- Allocate conversion cost consistently
- See variance and product profitability
01
Capture Material
02
Record Consumption
03
Allocate Conversion
04
Calculate Cost
05
Compare Variance
06
Review Profitability
Measurable Business Outcomes
95%+
Production costing accuracy
80%
Less manual reporting
Faster
Profitability analysis
Full
Batch traceability
Why ERP Systems Cannot Deliver Real-Time Production Cost Visibility
How it works today
- Periodic financial reporting
- Static inventory entries
- Manual reconciliation
- Delayed reporting
- Limited operational visibility
With Gemba
- Real-time production costing
- Live material traceability
- Automated cost allocation
- Automated reporting
- Connected production-finance visibility
Integrates with ERP, inventory, finance, and manufacturing systems without disrupting current operations.
How It Works
From first workflow to full operational visibility.
Capture Production & Material Data
Raw material usage, inventory movement, production batches, and operational expenses are captured automatically as they happen.
01
Capture Production & Material Data
Raw material usage, inventory movement, production batches, and operational expenses are captured automatically as they happen.
02
Automate Cost Allocation
Labour, material, processing, and operational costs are allocated across every production stage through automated, consistent rules.
03
Monitor Product Profitability
Production costs, batch margins, and profitability trends are analysed in real time, surfacing variances before they hit the bottom line.
04
Access Shared Cost Dashboards
Finance, production, procurement, and leadership work from the same operational data, eliminating reporting silos.
Scope
What the workflow brings together.
Product Cost Management
- Product-wise costing
- Margin analysis
- Profitability monitoring
- Production expense tracking
Inventory & Production Tracking
- Inventory-linked costing
- Raw material synchronization
- Batch movement visibility
- Stock-to-production mapping
Operational Cost Analytics
- Production costing dashboards
- Manufacturing KPI tracking
- Production analytics
- Automated reporting
Scope
- Material consumption
- Batch and product costing
- Conversion and overhead allocation
- Cost allocation rules
- Variance analysis
- Profitability visibility
Manufacturing
Real-World Production Costing Transformation
A specialty chemical manufacturer struggled with spreadsheet-based production costing, delayed reporting, and limited visibility into batch profitability. After implementing production costing software, visibility improved, manual reporting effort reduced, and profitability analysis became significantly faster.
What was once a reactive costing process became a connected manufacturing cost control operation.
- Faster production costing visibility
- Reduced manual reporting effort
- Improved material traceability
- Accelerated profitability analysis
- Connected finance and production teams
- Stronger operational cost control
Frequently asked questions
Trusted by Industry
500+
Industrial Businesses Across 3 Continents