Output per Person-Hour
Labour Productivity Calculator
Headcount is usually set by history, not by the work. Enter a line or a plant's monthly output, its total labour hours and cost, and the rate you believe it should run at — and see what the gap to that rate is costing you.
Calculator
Tell us about the workforce:
Good units, at the point where the line hands over.
Every person-hour paid for on this line or area, all shifts.
Fully loaded — wages, PF, ESI, bonus and contractor margin — averaged across the workforce.
What you believe this operation should run at — a benchmark line, a sister plant or an engineered standard.
Structured manpower studies on Indian shop floors typically find 20–35% of direct labour time in non-value-adding movement, waiting and searching.
Your actual productivity is units per labour-hour
7.08
The figures behind it:
Annualized
₹40.3 L
Labour cost per unit
₹30
Gap to target rate
16.7%
Want to know more?
Enter your work email if you would like a Gemba consultant to review these figures with you.
One number usually points at another.
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Availability, performance and quality for one line, one shift — and the capacity hiding inside the gap to 85%.
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What an hour of a stopped line really costs, and what that adds up to across a year.
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Production hours lost to changeovers each year, and the value a setup-reduction programme would release.
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