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Maintenance Tracking System

Keep maintenance workvisible, planned and owned.

Structure breakdowns, preventive maintenance, assets, work orders and spares in one focused maintenance environment.

Gemba MTS is a maintenance tracking app (CMMS) your team can run from the floor, on any phone.

MTS app screenshot

What maintenance teams are actually working around.

What You See

  • 01Breakdowns repeat
  • 02PM gets missed
  • 03Technicians chase priorities
  • 04Spares are unavailable
  • 05Asset history is fragmented

What Needs Control

Failure history and corrective action are not closing the loop.
Schedule, ownership and completion are not visible together.
Work orders and criticality are not structured.
Usage, stock and reorder needs are disconnected.
Decisions rely on people remembering what happened.

The maintenance loop, end to end.

Assets · PM · Work Orders · Alerts · Spares · History

01

Detect

02

Prioritize

03

Assign

04

Execute

05

Verify

06

Learn

Maintenance Tracking System

  • Asset visibility
  • Preventive maintenance
  • Work orders
  • Spare parts
  • Alerts & history
Impact

Real Results for Manufacturing Teams

↓23%

Downtime

AI predictions and PM scheduling reduce unplanned downtime.

↓18%

Spare Costs

Track spare usage, avoid overstocking, and reduce maintenance procurement costs.

↑31%

PM Compliance

Automate PM workflows, track execution status and ensure maintenance happens on schedule.

1,043+

Memos Tracked

Real-time tracking of maintenance memos from creation to completion.

48hr

Prediction Window

AI engine predicts failures 48 hours before they happen.

93%

AI Confidence

Prediction confidence scoring on high-risk machines.

Live

Visibility Across Operations

See failures, alerts, and maintenance priorities before they impact production.

All Your Maintenance Operations.One Connected AI Platform.

Work Order Tracking

Log breakdowns in seconds and assign the right technician quickly.

Smart Alerts

Receive alerts for low stock, live breakdowns, and recurring machine issues.

Preventive Maintenance

Automate schedules, reminders, and compliance tracking for every machine.

Predictive Maintenance

Use AI to identify patterns and detect possible failures early.

Asset Control

Track machine condition, service history, and movement from one dashboard.

Spares Management

Track stock, map parts to machines, and get low-stock alerts before critical items run out.

Reporting & Insights

View MTTR, PM compliance, downtime trends, and maintenance cost insights.

Off-Site Monitoring

Monitor remote plants and assets from anywhere with live dashboards and AI-driven root cause visibility.

App Screens

Connected Maintenance Complete Visibility

Explore key screens built for speed, clarity and smart decision-making.

Screen 1 of 5

Complete Operations Overview

Memo overview with Total, In-Progress, Completed, and Pending counts. System health status, predictive analysis, and time-filtered views.

Complete Operations Overview
Deep Dive

Inside the Maintenance Tracking System (MTS) App

Create Maintenance Memos

Create Maintenance Memos

Quickly raise maintenance memos across Electrical, Mechanical, Hydraulic, and more. Assign priorities, attach photos, and track the lifecycle.

Save Your Time and Effort With Powerful Features

Off-Site Monitoring

AI-driven insights across every location. Spot problems at a plant 500km away before they become a crisis.

Off-Site Monitoring screenshot

Smart Alerts

Low stock, live breakdowns, chronic machines — MTS watches your floor and pings you before the line stops.

Smart Alerts screenshot
Core Pillars

Everything you need to manage assets smarter

From predictive AI to automated PM scheduling — three pillars that power your maintenance operations.

100%

asset visibility

Lifecycle Tracking

Asset Management

Complete lifecycle visibility from acquisition to disposal — with QR scanning, location mapping, and full maintenance history per machine.

48h

ahead of failure

AI Engine

Predictive AI

Proprietary ML engine delivers 48-hour failure forecasts with confidence scoring, chronic machine detection, and root-cause insights.

0

missed PM tasks

Automation

PM Scheduling

Automated preventive maintenance calendar with visual status tracking — Open, Attended, Review, Completed, Lapsed — and smart ticket generation.

Choose your tier

From basic maintenance tracking to full AI-powered predictive operations.

Basic

Essential maintenance tracking for small facilities

Contact Sales

  • Memo/Ticketing
  • Asset Management
  • Spare Parts
  • Maintenance
  • Basic Reports
  • User Management
  • PM Schedules
  • PM Tickets
  • Offsite Maintenance
  • Stock Alerts
  • PM Optimization
  • Custom Reports
  • AI/Predictive
  • KPI Metrics
  • Audit Logs

Most Popular

Standard

Advanced scheduling and monitoring for growing operations

Contact Sales

  • Memo/Ticketing
  • Asset Management
  • Spare Parts
  • Maintenance
  • Basic Reports
  • User Management
  • PM Schedules
  • PM Tickets
  • Offsite Maintenance
  • Stock Alerts
  • PM Optimization
  • Custom Reports
  • AI/Predictive
  • KPI Metrics
  • Audit Logs

Enterprise

Full AI-powered platform with predictive analytics

Contact Sales

  • Memo/Ticketing
  • Asset Management
  • Spare Parts
  • Maintenance
  • Basic Reports
  • User Management
  • PM Schedules
  • PM Tickets
  • Offsite Maintenance
  • Stock Alerts
  • PM Optimization
  • Custom Reports
  • AI/Predictive
  • KPI Metrics
  • Audit Logs

Industries we serve

ManufacturingAutomotivePharmaFMCGEnergyTextilesPackagingSteelChemicalsElectronics

Frequently asked questions

Trusted by Industry
500+

Industrial Businesses Across 3 Continents