> Process Optimization

Process Optimization

Our team improves operational efficiency by analyzing workflows, reducing costs, and aligning resources to your business goals.
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What We Do

Performance Mapping & Enhancement

We identify performance gaps by analyzing KPIs, process bottlenecks, and team dynamics, enabling data-driven decisions and scalable execution.

Real World Impact

Results That Drive Transformation

At Gemba Concepts, we empower businesses to achieve operational excellence through customised lean strategies, practical process improvement solutions, and hands-on execution designed to drive measurable results.

61% Productivity Improvement

60% OEE Improvement

84% OTIF Improvement

Smarter inventory decisions through automated tracking

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Our Process

Our Consulting Approah

We partner with businesses across India and beyond, delivering hands-on, on-site consulting rooted in Toyota’s proven practices. Our flexible engagement model includes diagnostics, implementation, training, and audit support customised to your pace and goals, delivered through in-person collaboration, virtual meetings, and continuous communication.

Assessment/Diagnostics

We conduct a 2-4 days on-site evaluation to identify gaps and improvement opportunities.

Scope Document, Deployment & Commercials

We define project scope, align deployment strategy, and finalize commercials.

Present State Mapping & Baseline

We map current processes, establish performance baselines, and secure client sign-off.

Proof of Concept, Implementation & On Job Training

We implement pilot solutions and train teams directly at the Gemba for real-time impact.

Sustenance & Audit Handover

We ensure sustainability with audits, reviews, and knowledge transfer to client teams.

Case Study

A home appliance manufacturer engaged us to map and optimize their shopfloor performance. Through detailed time studies and bottleneck analysis, we improved OEE by 22% within 3 months.

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