Gemba Concepts
Think Lean
For over a decade, Gemba Concepts has partnered with Leading Businesses, SMEs, and Family Businesses across Industries, helping them become more Profitable, Scalable, and Sustainable.
Gemba Concepts
Think Lean
For over a decade, Gemba Concepts has partnered with Leading Businesses, SMEs, and Family Businesses across Industries, helping them become more Profitable, Scalable, and Sustainable.
What Sets Us Apart
- Trusted Expertise
- Proven Results
- Scalable Growth
- Data-Driven Strategies
Driving Operational Excellence
At Gemba Concepts, we ensure that strategies don’t remain stuck in the Boardroom. Instead, our consultants work directly on the shop floor to deliver results faster. Consequently, we help organizations improve profitability, reduce costs and strengthen people’s capability. By leveraging diversified industry experience, Gemba Concepts supports businesses in overcoming any operational challenges with Confidence.
Our Consulting Services
Business Process Reengineering
We rethink how your business operates to cut inefficiencies and produce tangible outcomes. We assist you in achieving quantifiable increases in productivity and cost control by utilizing technology and coordinating processes with strategy.
Digital Transformation & Automation
Too many businesses are hindered by manual labor, which slows down operations. We use digital tools and automation to improve your operations and reduce overhead by up to 50%.
Process Optimisation
Through precise KPI analysis and process mapping, we identify the bottlenecks impeding your operations. We fix them to increase OEE, improve inventory decisions, and increase productivity by up to 40%.
Plant Layout Design
Poor layouts waste space and cause manufacturing production to lag. We create optimized plant configurations that double output without additional shifts and increase efficiency by up to 25%.
Supply Chain Management
Every day, we witness supply chains collapsing due to delays and excess expenses. We design agile networks that double overall efficiency, reduce material touches by 41%, and speed deliveries by 30-45%.
Warehouse Management System (WMS)
We observe warehouses dealing with stock errors and slow dispatches that negatively impact their bottom line. We use cloud WMS to increase productivity by 50%, reduce dispatch times by 60% and lock in 99.9% accuracy.
Quality Management System (QMS)
We know defects and compliance issues erode profits and trust in manufacturing. We roll out ISO-ready QMS to slash defects by 70%, cut returns 25% and increase output per employee by 24%.
Manufacturing Optimisation
Manufacturing lines are slowed down by imbalances in Man, Machine, Material & Method. We use 4M analysis and lean principles to increase throughput by over 40%, reduce changeovers by 30% and increase OEE by 25%.
Purchase, Vendor & Inventory Management
Stock imbalances and procurement delays reduce your profit margins. We use integrated analytics to strengthen vendor relationships and inventory. As a result, capacity can be obtained without any extra capital due to 40% faster cycles and 35% lower costs.
HR Consulting
We rethink your HR strategy using digital tools and analytics to reduce attrition by 30% and save up to ₹1.67 Cr a year.
Expert Advice, Built for You
- Strategy development & growth
- Market research & competitors
- Risk management
- Brand positioning & messaging
- Lead generation & sales
- Customer retention & loyalty
- Process optimization
- Cost reduction & efficiency
- KPI tracking & insights
- Talent sourcing
- Employer branding
- Workforce planning
1M+
Man Hours of Consulting
500+
Clientele
30+
Over 30 States, 5 Countries and 2 Continents
Why Choose Gemba Concepts?
- Proven Impact Across Industries
- Collaborative Approach
- End-To-End Support
- Sustainability
Your Time is Valuable.
We Make Every Second Count.
We add value by focusing on understanding your business and applying our experience and implementation approach.
Our Focus
We prioritize strategic clarity, sustainable growth, and measurable impact, ensuring businesses stay ahead in a dynamic market.
Our Approach
Combining data-driven insights with tailored solutions, we create actionable strategies that drive real business results.
Our Experience
Years of hands-on consulting have helped organizations navigate complexity, unlock growth, and achieve lasting transformation.
Together We Grow Across Sectors
Improve plant efficiency, reduce waste, and ensure regulatory compliance with our customized consulting solutions for chemical manufacturers.
Process Efficiency Audits
Compliance & Safety Readiness
Energy & Waste Optimization
We streamline production, strengthen quality management systems (QMS), and enhance batch traceability with proven pharma-specific process strategies.
GMP & QMS Alignment
Batch Traceability Optimization
Regulatory Compliance Support
Gemba Concepts helps steel and construction plants optimize furnace operations, material flow, and manpower planning to reduce downtime.
Production Flow Analysis
Inventory & Scrap Control
Workforce Deployment Planning
We deploy lean methodologies, enhance design-to-delivery cycles, and build resilient supply chains for engineering businesses.
Process Cycle Time Reduction
Supplier & Vendor Integration
Lean Engineering Deployment
We redesign production workflows, reduce fabric loss, and improve TAT through proven shop-floor interventions specialized to textile and garment units.
Line Balancing & Efficiency
Fabric & Material Loss Reduction
TAT & Order Fulfillment Improvement
What Makes Us Different?
Full-Time On-Site Deployment
Trusted Clients
India's Youngest & Fastest- Growing Lean Force
Shopfloor Automation
Legacy of Toyota Excellence
What Our Clients Say
Global Presence
- Continents
- Countries
- States
- Man Hours
Change Starts With a Conversation
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