01
The overall delay and where for that batch
Interactive · Three Minutes
The Pharmaceutical Batch Flow Simulator
Follow one batch the way it actually moves — raw material receipt, QC testing, storage, dispensing, manufacturing, in-process checks, filling, packaging, final QC, QA release, dispatch. Enter the waiting time at six points along that chain.
What The Tool Shows You
Four numbers, from your own batch rhythm.
02
Waiting hours built up across a month
03
An indicative figure for the value held while it waits
04
The stage holding the batch up the most
Three Minutes · On Screen
What is the gap between batches actually worth?
Enter your batch rhythm, classify where the waiting accumulates, and the model returns addressable hours, additional batches, and an indicative monthly value — live, as you change the numbers.
Free · Excel Workbook
The 10-Batch Time-Loss Tracker
A printable workbook to record ten batches on your own floor:
- Everyone measures against one baseline
- Ten record sheets for your next batches
- A summary page that totals the time by each category
- A fillable Excel for live, on-the-floor entry
Find the Split Before It Becomes a Capex Note
Tell us the plant and one product family — we'll come back with a time and the two or three things worth looking at first.
This work does not assess regulatory compliance. It looks at operating time being lost inside the controlled process you already follow.
