Better Productivity. Lower Costs.
Inventory Optimization Consulting
We identify dead stock, overstock, and shortages simultaneously — freeing working capital without hurting service levels.
500+
Clients Served
12+
Years
40+
Sectors
1M+
Man Hours
What We Solve
Too Much Stock. Too Many Shortages. Too Much Cash Locked Up.
Excess inventory and stockouts are signs of poor inventory planning-not unavoidable business problems. Optimize inventory to improve material availability, reduce inventory costs, and free up working capital.
Critical materials go out of stock while excess inventory continues to occupy valuable warehouse space.
How Gemba Helps
We optimize inventory levels, replenishment planning, and material flow based on actual demand.
Result: Better material availability with lower inventory levels.
Slow-moving inventory ties up cash that could be invested in business growth.
How Gemba Helps
We optimize safety stock, reorder levels, and inventory policies using Lean and Just-In-Time (JIT) principles.
Result: Lower inventory investment and improved working capital.
Poor inventory organization creates congestion, unnecessary movement, and higher operating costs.
How Gemba Helps
We improve inventory storage, warehouse flow, and inventory control systems.
Result: Better space utilization and improved warehouse efficiency.
Teams spend more time expediting materials than planning production.
How Gemba Helps
We build structured inventory planning systems with clear inventory visibility and replenishment controls.
Result: Fewer stockouts and more reliable production planning.
Changing demand creates inventory imbalances, leading to both excess stock and material shortages.
How Gemba Helps
We implement demand-driven inventory planning and replenishment systems aligned with actual consumption.
Result: Improved inventory responsiveness and fewer stock imbalances.
Unused inventory occupies warehouse space and locks valuable working capital.
How Gemba Helps
We identify slow-moving inventory and optimize stocking policies to improve inventory turnover.
Result: Up to 40% reduction in slow-moving inventory.
Proven Results
Our Method
A 2-4 day on-site study. We walk your floor, observe your processes, and find where time, output, and cost are quietly being lost.
Scope defined from your data, not a template. Commercials built on a clear ROI case, so the decision to proceed is grounded in numbers.
Every process mapped in detail. A signed performance baseline established - the reference point against which every improvement is measured.
Solutions validated on the floor before full rollout. Implementation happens alongside your team. Training happens at the Gemba, in real conditions, under real pressure.
Review systems and audit structures built into your team before we step back. We do not exit on a deadline. We exit when the results hold.
Industries We Serve
We have supported manufacturers across:
“Our lines were running but output kept falling short. Gemba came in, worked directly on the floor, and fixed what we had stopped questioning. OEE improved, wastage dropped, and the results have held.”
Mr. Jainam Deliwala
Director
Rolliflex Cables Private Limited
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Trusted by
Industrial Businesses Across 3 Continents
Let's Talk
Reduce excess inventory, improve material availability, optimize working capital, and build an inventory system that supports long-term business growth.
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