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Inventory Optimization Consulting

Improve Inventory Accuracy and Availability.

We identify dead stock, overstock, and shortages simultaneously — freeing working capital without hurting service levels.

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500+

Clients Served

12+

Years

40+

Sectors

1M+

Man Hours

Full-time on-site consultants

Shop floor execution, not just advisory

Results embedded into daily operations

Serving India, Middle East, and SE Asia

What We Solve

Stop Losing Profit To Poor Inventory Decisions

Too Much Stock. Too Many Shortages. Too Much Cash Locked Up.

Excess inventory and stockouts are signs of poor inventory planning — not unavoidable business problems. Optimize inventory to improve material availability, reduce inventory costs, and free up working capital.

01

Inventory Keeps Growing, But Materials Still Run Short

Critical materials go out of stock while excess inventory continues to occupy valuable warehouse space.

We optimize inventory levels, replenishment planning, and material flow based on actual demand.

Result: Better material availability with lower inventory levels.

02

Working Capital Is Locked in Excess Inventory

Slow-moving inventory ties up cash that could be invested in business growth.

We optimize safety stock, reorder levels, and inventory policies using Lean and Just-In-Time (JIT) principles.

Result: Lower inventory investment and improved working capital.

03

Warehouse Space Is Always Running Out

Poor inventory organization creates congestion, unnecessary movement, and higher operating costs.

We improve inventory storage, warehouse flow, and inventory control systems.

Result: Better space utilization and improved warehouse efficiency.

04

Planning Is Always Reactive

Teams spend more time expediting materials than planning production.

We build structured inventory planning systems with clear inventory visibility and replenishment controls.

Result: Fewer stockouts and more reliable production planning.

05

Demand Changes Faster Than Inventory Plans

Changing demand creates inventory imbalances, leading to both excess stock and material shortages.

We implement demand-driven inventory planning and replenishment systems aligned with actual consumption.

Result: Improved inventory responsiveness and fewer stock imbalances.

06

Slow-Moving & Dead Inventory Keeps Accumulating

Unused inventory occupies warehouse space and locks valuable working capital.

We identify slow-moving inventory and optimize stocking policies to improve inventory turnover.

Result: Up to 40% reduction in slow-moving inventory.

Proven Results

Results We Delivered

Automotive Components Manufacturing

35% Reduction in Inventory Value

  • Improved inventory turnover
  • Better working capital utilization
  • Reduced excess inventory
  • Improved material availability
  • Achieved within 5 months

FMCG Manufacturing

40% Reduction in Slow-Moving Inventory

  • Optimized inventory planning
  • Improved warehouse utilization
  • Lower carrying costs
  • Faster inventory movement
  • Achieved within 4 months

Pharmaceutical Manufacturing

98% Material Availability

  • Improved inventory accuracy
  • Better replenishment planning
  • Fewer production interruptions
  • Stronger inventory control
  • Achieved within 6 months

Engineering Manufacturing

30% Improvement in Inventory Accuracy

  • Optimized inventory systems
  • Improved warehouse visibility
  • Better planning decisions
  • Reduced stock discrepancies
  • Achieved within 5 months
Our Method

The Gemba Approach

01

Assessment & diagnostics

A 2-4 day on-site study. We walk your floor, observe your processes, and find where time, output, and cost are quietly being lost.

02

Scope, deployment & commercials

Scope defined from your data, not a template. Commercials built on a clear ROI case, so the decision to proceed is grounded in numbers.

03

Current state mapping & baseline

Every process mapped in detail. A signed performance baseline established — the reference point against which every improvement is measured.

04

Proof of concept, implementation & on-site training

Solutions validated on the floor before full rollout. Implementation happens alongside your team. Training happens at the Gemba, in real conditions, under real pressure.

05

Sustenance & audit handover

Review systems and audit structures built into your team before we step back. We do not exit on a deadline. We exit when the results hold.

Industries We Serve

Experience Across Diverse Industries

We have supported manufacturers across:

Automotive & Auto ComponentsPharmaceuticals & Life SciencesFMCG & Consumer GoodsEngineering & Industrial ManufacturingChemicals & Process IndustriesPrinting & PackagingTextile & ApparelFood ProcessingElectrical & ElectronicsSolar & Renewable Energy
Client Voices

What operators say after we leave.

“Practical, hands-on solutions that reduced wastage, optimized processes and increased overall equipment effectiveness.”

Jainam Deliwala

Director

Rolliflex Pvt Ltd

Wires & Cables Manufacturing · India

“Dedicated team efforts and data-backed, innovative solutions helped us deliver our operational targets.”

Mahaveer Agarwal

Managing Director

Suncity Metals & Tubes Pvt Ltd

Steel Tubes & Pipes Manufacturing · India

“They built KPIs that give clear insight into our performance and enable data-driven strategic decisions.”

Aju Jacob

Joint Managing Director

Synthite Industries Pvt Ltd

FMCG · India

“Exceptional expertise in reducing bottlenecks, optimizing stock movement and data-driven inventory management.”

Sanjeev Wangoo

Executive Director – Supply Chain

Veedol Corporation Limited

Lubricants & Automotive Solutions · India

“Exceptional lean expertise that reduced operational inefficiencies and streamlined our warehouse management practices.”

Rahul Agarwal

COO

Mahalakshmi Profiles Pvt Ltd

Steel & Tubes Manufacturing · India

“Consistent professionalism, a collaborative approach and reliability make them a genuinely trusted partner.”

Aniket Shah

Director

Crystal Quinone Pvt Ltd

Chemicals Manufacturing · India

“Dedicated efforts and data-backed solutions helped us deliver our manpower optimization target.”

Aditya Dalmia

Managing Director

SAA Vishnu Bakers Pvt Ltd

Food & Bakery Manufacturing · India

“Strong cross-functional collaboration and viable solutions make them recognized process-driven experts.”

Harjiv Swani

Director – Operations

Swani Spice Mills Pvt Ltd

Spice Manufacturing · India

“Clear expertise across data visualization, manpower and energy cost reduction, and operations reviews.”

Sachin Patel

CEO

Dentex Industries Limited

Plastic Manufacturing · Kenya

“They combined technology and data-driven solutions with Lean principles to deliver sustainable results.”

Ayush Shah

Director

Prem Cables Pvt Ltd

Cable Manufacturing · India

Swiss Parenterals / Eris Lifesciences

“The team demonstrated a profound, intrinsic understanding of our unique operational challenges.”

Naishadh Shah & Krishna Kumar

MD & COO

Swiss Parenterals / Eris Lifesciences

Pharmaceutical Manufacturing · India

“Significant process optimization, measurable improvements and enhanced efficiency across our operations.”

Shiv Dhanda

CEO

Spice World Limited

Food & Spice Processing · Kenya

“Deep lean manufacturing knowledge, applied to drive real gains in efficiency and productivity.”

Puneet Agarwal

Director

Manjushree Innovations Pvt Ltd

Packaging Manufacturing · India

Sai Packaging Company

“Innovative solutions cut machine downtime and lifted productivity across our printing and packaging.”

Priyata Raghavan

Dy CEO

Sai Packaging Company

Printing & Packaging · India

RSB Retail India Ltd

“The Warehouse Management System greatly improved traceability, inventory control and process visibility.”

Ajay Kumar Challa

VP – IT & HR

RSB Retail India Ltd

Retail & Supply Chain Operations · India

“Strong execution, a hands-on approach and a clear focus on practical improvement over theory.”

Akshay Gupta

Managing Director

Emirates Polystyrene Industries Limited

Polystyrene & Packaging · UAE

AG
“Working closely with on-ground teams instilled discipline, ownership and a continuous improvement mindset.”

Hemendra Bothra

Director

Shalco Industries Pvt Ltd

Steel · India

HB
“Exemplary work across production improvement, inventory reduction, quality improvement and wastage reduction.”

Management Team

Leadership Team

Inoflex India Pvt Ltd

Flexible Packaging · India

MT
“Implementing OEE helped us identify critical success factors, lifting productivity and quality.”

Naresh Jain

Managing Director

Marudhar Industries Ltd

Aluminium · India

NJ
“Professional, impactful work that strengthened ground-level processes and surfaced actionable improvements.”

Mehdi Marfatia

Sr. Vice President

Arfin India Limited

Metal · India

MM
“The team demonstrated strong domain knowledge, professionalism and adaptability throughout the engagement.”

Shrikant Damal

Leadership Team

GMP Technical Solutions Pvt Ltd

Engineering & Industrial · India

SD
“A data-driven approach that built sustainable productivity standards and a continuous improvement culture.”

Sajan Ganapathy

CEO

Leo Pharma Distributors Pvt Ltd

Pharma Distribution · India

SG

Chetan Art

“Lean practices and a strong Kaizen culture improved process turnaround and production output.”

Management Team

Leadership Team

Chetan Art

Jewellery · India

MT
“Redesigned operations and a new warehouse system brought significant improvement to our distribution centre.”

Nandish Gulecha

Managing Director

Kushal's Retail Pvt Ltd

Fashion Jewellery Retail · India

NG
“Exceptional professionalism, deep technical expertise and a steadfast focus on delivering results.”

Vasant Rajasingh

Managing Director

The Bell Match Company

Manufacturing · India

VR
“Professional delivery, with lean tools applied thoroughly in every interaction with our teams.”

Authorized Signatory

Leadership Team

Banaraswala Wire Mesh Pvt Ltd

Wire Mesh · India

AS
“Measurable improvements in operational efficiency, productivity, system development and process standardization.”

Management Team

Leadership Team

EPP Composites Pvt Ltd

Composite · India

MT
“Committed execution support — we confidently recommend them for operational excellence projects.”

Mukesh Thakkar

Managing Director

Gita Hospitality Pvt Ltd

Hospitality · India

MT
“A structured, data-driven approach that lifted production, quality, maintenance and planning across both plants.”

Neeraj Ganglani

Director

Neeraj International & Neeraj Plastics

Plastics & Packaging · Middle East

NG
“Structured lean manufacturing delivered measurable and sustainable improvements across our operations.”

Management Team

Leadership Team

Pyramid Packaging Ltd

Packaging · Africa

MT
Trusted by Industry
500+

Industrial Businesses Across 3 Continents

Let's Talk

Ready To Take Control of Your Inventory?

Reduce excess inventory, improve material availability, optimize working capital, and build an inventory system that supports long-term business growth.

No commitment. A focused 30-minute conversation.

Speak directly with a senior operations consultant.

Specific inputs based on your plant constraints.

Response within 24 hours.

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