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15

Operations Checklists & Dashboard Templates

Proven tools used by 500+ industrial businesses across India, Middle East & Africa. Download instantly — just share your details.

Checklist

5S Audit Sheet

Sort — Remove unnecessary items
Set in Order — Arrange items
Shine — Clean the workplace
Standardise — Maintain procedures
Sustain — Build habits
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Checklist Templates

5S Audit Sheet

Workplace organisation & standardisation audit

5SAuditLean

Checklist

Inventory Management Checklist

Physical stock verification
FIFO / LIFO compliance
Reorder point validation
Bin labelling accuracy
Cycle count reconciliation
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Checklist Templates

Inventory Management Checklist

Stock accuracy, control and audit template

InventoryWarehouse

Checklist

Quality Department Checklist

Incoming material inspection
In-process quality checks
Final product inspection
Calibration verification
Non-conformance logging
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Checklist Templates

Quality Department Checklist

Quality control and inspection process template

QualityQC

Checklist

Root Cause Analysis Checklist

Problem statement definition
5-Why analysis
Fishbone diagram mapping
Root cause validation
Corrective action plan
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Checklist Templates

Root Cause Analysis Checklist

Structured problem-solving and RCA template

RCAProblem Solving

Checklist

TPM Audit Checklist

Machine condition check
Lubrication schedule review
OEE measurement
Breakdown log review
PM schedule adherence
2/5 completed.PNG
Checklist Templates

TPM Audit Checklist

Total Productive Maintenance equipment audit

TPMMaintenance

Excel Dashboard

ASAKAI Dashboard

82%

OEE

94%

Output

6 hrs

Downtime

.XLSX
Excel Dashboards

ASAKAI Dashboard

Daily morning meeting & shift handover tracking

DailyShiftKPI

Excel Dashboard

Daily Management Dashboard

97%

Output

99%

Quality

0 LTI

Safety

.XLSX
Excel Dashboards

Daily Management Dashboard

Daily operations KPI tracking and trend analysis

Daily ManagementKPI

Excel Dashboard

Manufacturing Quality Dashboard

1.42

Cpk

320 ppm

Defects

1.2%

Rework

.XLSX
Excel Dashboards

Manufacturing Quality Dashboard

Quality metrics, defect tracking and Cpk analysis

QualityDefects

Excel Dashboard

Plant LOSS Dashboard

74%

OEE

89%

Avail

83%

Perf

.XLSX
Excel Dashboards

Plant LOSS Dashboard

Production loss analysis and OEE waterfall chart

OEELoss

Excel Dashboard

RCA Dashboard

28

Issues

21

Closed

7

Pending

.XLSX
Excel Dashboards

RCA Dashboard

Root cause tracking, Pareto charts and action log

RCAPareto

Poster Dashboard

Daily Management Board

✓

Safety

96%

Quality

OTIF 92%

Delivery

Achievement
84%
Target Gap
16%
.PNG
Poster Dashboards

Daily Management Board

Visual daily management poster for shop floor

DailyVisual

Poster Dashboard

RCA Visual Dashboard

12

Problems

9

RCA Done

34

Actions

Achievement
84%
Target Gap
16%
.PNG
Poster Dashboards

RCA Visual Dashboard

Root cause analysis visual tracking poster

RCAVisual

Poster Dashboard

Typical Daily Management Dashboard

480 u

Output

0.8%

Reject

81%

OEE

Achievement
84%
Target Gap
16%
.PNG
Poster Dashboards

Typical Daily Management Dashboard

Standard daily management board template

DailyStandard

Poster Dashboard

Operations KPI Dashboard

+18%

Throughput

-23%

Waste

↓12%

Cost/U

Achievement
84%
Target Gap
16%
.JPEG
Poster Dashboards

Operations KPI Dashboard

Comprehensive KPI visual dashboard for operations

KPIOperations

Poster Dashboard

Performance Tracking Dashboard

4.2 min

Cycle Time

91%

Uptime

97.4%

Yield

Achievement
84%
Target Gap
16%
.JPEG
Poster Dashboards

Performance Tracking Dashboard

Visual performance tracking for manufacturing floors

PerformanceTracking
Gemba Concepts

A manufacturing consulting firm helping organisations improve productivity and operational efficiency through practical, hands-on shop-floor execution.

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Our Expertise

Lean ManufacturingOperational ExcellenceOEE & ThroughputMachine PerformanceManpower OptimizationQuality ImprovementWarehouse ManagementWarehouse Design & LayoutInventory Optimization (JIT)Supply ChainPlant Layout DesignGreenfield Plant SetupAI-Powered Manufacturing

About Us

We partner with manufacturers to identify operational losses, optimise processes, and implement sustainable improvements that increase productivity, reduce costs, improve quality, and deliver measurable business results.

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