Ceramics Operations Leakage Calculator
See how much time dispatch coordination is really costing you
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Your operations leakage score
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Estimated people-days lost per month
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Customer coordination / month
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Duplicate data entry / month
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Order-status follow-ups / month
See how we calculate your operations leakage score.
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Ceramics Operations & Dispatch Diagnostic
Your Kiln Finished On Time. Did Your Dispatch?
Production may be on schedule.
Your operation can still be losing hours after it.
Find where time is disappearing between finished stock and gate-out.
The Truck Didn't Create the Delay
It Just Made It Visible.
Was the right stock, batch and shade ready before the truck arrived?
Or did picking, staging and documentation start after?
If the truck is waiting, your dispatch delay probably started before the truck reached the loading bay.
Find Where the Time Is Actually Going.
Gemba works on the floor to trace the flow
from finished stock to gate-out
Searching. Rehandling. Staging gaps. Documentation delays.
Small delays. Repeated across every dispatch.
Less searching. Less handling. Less waiting. Faster dispatch.
How Many of These 44 Points
Are Slowing Your Dispatch?
Use the 44-Point Ceramics Operations Checklist to check the gaps across:
Stock → Storage → Allocation → Picking → Staging → Loading → Documentation → Gate-Out
Free. Practical. Built for an actual floor check.
