Gemba Concepts
Think Lean

For over a decade, Gemba Concepts has partnered with Leading Businesses, SMEs, and Family Businesses across Industries, helping them become more Profitable, Scalable, and Sustainable.
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What Sets Us Apart
  • Trusted Expertise
  • Proven Results
  • Scalable Growth
  • Data-Driven Strategies
Gemba Concepts
10+
Years of Tradition & Innovation
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Management Consulting

Driving Operational Excellence

At Gemba Concepts, we ensure that strategies don’t remain stuck in the Boardroom. Instead, our consultants work directly on the shop floor to deliver results faster. Consequently, we help organizations improve profitability, reduce cost and strengthen people’s capability. By leveraging diversified industry experience, Gemba Concepts supports businesses in overcoming any operational challenges with Confidence.

Consulting Services

Our Consulting Services

What Sets Apart
  • Trusted Expertise
  • Proven Results
  • Scalable Growth
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We collaborate with enterprises to reimagine core business processes, aligning strategy, digital systems, and lean operations to deliver scalable and sustainable growth.

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Our digital consulting services help organizations adopt automation solutions, embrace intelligent workflows, and leverage Industry 4.0 technologies to scale operations with speed and precision.

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We identify performance gaps by analyzing KPIs, process bottlenecks, and team dynamics, enabling data-driven decisions and scalable execution.

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Our experts design future-ready industrial layouts optimized for space, flow, and throughput, whether greenfield or brownfield.

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We build agile, data-driven supply chain solutions that optimize cost, speed, and service ,with end-to-end visibility and control.

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We implement smart, cloud-based WMS solutions that enhance inventory visibility, streamline dispatches, and optimize space utilization.

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We deploy ISO-compliant QMS solutions that enhance product quality, ensure regulatory compliance, and reduce operational defects.

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We apply lean manufacturing principles and 4M (Man, Machine, Material, Method) analysis to optimize plant performance, eliminate inefficiencies, and scale output with precision.

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We streamline procurement cycles, optimize vendor collaboration, and drive intelligent inventory decisions through integrated platforms and analytics.

We align HR strategy with business needs through organization design, digital enablement, and workforce analytics.

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Our Services

Expert Advice, Built for You

With years of experience and a results-focused approach, we empower businesses to navigate complexity and achieve their goals.

Business Consulting

  • Strategy development & growth
  • Market research & competitors
  • Risk management
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Marketing, Sales, & Retention

  • Brand positioning & messaging
  • Lead generation & sales
  • Customer retention & loyalty
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Operations Management

  • Process optimization
  • Cost reduction & efficiency
  • KPI tracking & insights
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Talent Acquisition

  • Talent sourcing
  • Employer branding
  • Workforce planning
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Our Business Impact
1 Million+

Man Hours of Consulting

500+

Clienteles

30+

Over 30 States, 5 Countries and 2 Continents

Why Choose Gemba Concepts?

We are a management consulting firm supporting businesses in increasing profitability by operations improvement. Manufacturers across India, the Middle East, and Southeast Asia choose Gemba Concepts to drive real operational transformation. We empower businesses by aligning Man, Machine, Material, and Method for sustainable growth
  • Proven Impact Across Industries
  • Collaborative Approach
  • End-To-End Support
  • Sustainability
Gemba Concepts

Your Time is Valuable.
We Make Every Second Count.

Up to
40%
of Leader’s time goes to Backend Operations.
Let us optimize it for you
Our Vision

We add value by focusing on understanding your business and applying our experience and implementation approach.

Our Focus

We prioritize strategic clarity, sustainable growth, and measurable impact, ensuring businesses stay ahead in a dynamic market.

Our Approach

Combining data-driven insights with tailored solutions, we create actionable strategies that drive real business results.

Our Experience

Years of hands-on consulting have helped organizations navigate complexity, unlock growth, and achieve lasting transformation.

Together We Grow Across Sectors

Improve plant efficiency, reduce waste, and ensure regulatory compliance with our customized consulting solutions for chemical manufacturers.

Process Efficiency Audits
We Identify bottlenecks and improve throughput with structured chemical process evaluations.
Compliance & Safety Readiness
We ensure readiness for audits and EHS compliance with proactive system checks.
Energy & Waste Optimization
We reduce energy use and chemical waste with lean process controls.
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We streamline production, strengthen quality management systems (QMS), and enhance batch traceability with proven pharma-specific process strategies.

GMP & QMS Alignment
We assess Good Manufacturing Practices and close quality gaps through focused internal audits.
Batch Traceability Optimization
We improve traceability and documentation across the production cycle. Consequently, manufacturers gain better control during regulatory inspections.
Regulatory Compliance Support
We identify readiness gaps for USFDA, WHO-GMP, and other global audits and guide teams to close them quickly and effectively.
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Gemba Concepts helps steel and construction plants optimize furnace operations, material flow, and manpower planning to reduce downtime.

Production Flow Analysis
We resolve bottlenecks in casting, rolling, and furnace operations using shop-floor diagnostics.
Inventory & Scrap Control
We minimize scrap and improve raw material planning through real-time tracking.
Workforce Deployment Planning
We allocate manpower strategically across shifts for higher overall productivity.
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We deploy lean methodologies, enhance design-to-delivery cycles, and build resilient supply chains for engineering businesses.

Process Cycle Time Reduction
We identify delays and shorten time-to-market through workflow audits.
Supplier & Vendor Integration
We streamline vendor integration to improve sourcing predictability. As a result, operational risks reduce significantly.
Lean Engineering Deployment
We remove non-value-adding activities in both design and manufacturing for faster delivery.
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We redesign production workflows, reduce fabric loss, and improve TAT through proven shop-floor interventions specialized to textile and garment units.

Line Balancing & Efficiency
We increase productivity by optimizing line layout and operator efficiency.
Fabric & Material Loss Reduction
We track, analyze, and reduce fabric wastage using visual management and performance KPIs.
TAT & Order Fulfillment Improvement
We shorten turnaround time and improve OTIF metrics through structured execution audits.
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What Makes Us Different?

What Makes Us
Different?

From emerging startups to established global leaders, our clients rely on our expertise to overcome challenges, seize opportunities, and achieve measurable results.
100%
Full-Time On-Site Deployment
Our consultants work on-site to ensure precise execution and measurable results.
500+
Trusted Clients
Gemba Concepts have served over 400 clients, spanning across 40+ Industries.
250+
India's Youngest & Fastest- Growing Lean Force
A dynamic team of 250+ young Lean consultants, bringing together innovation and expertise
95%
Shopfloor Automation
By automating shop floor operations, we drive higher productivity, accuracy, and control.
$1B+
Legacy of Toyota Excellence
Rooted in Toyota Production System principles, tested and evolved in real-world application.
ERP
WMS
CRM
QCS
PTS
MTS
FTS

Warehouse Management System (WMS)

Revolutionize your operations with Gemba Connects Warehouse Management System (WMS) a scalable solution designed for multi-warehouse management, inventory tracking, and shopfloor digitalization.

Inventory Accuracy

Power up your logistics Make faster, better decisions.

Customer Relationship Management (CRM)

Gemba Connects' Customer Relationship Management (CRM), an intelligent platform designed for automated ticketing, omnichannel support, and real-time performance analytics.

Power up your support

Seamlessly manage queries, track metrics, and make faster, smarter decisions with customized dashboards and reporting.

Quality Control System (QCS)

Ensure Top-Notch Product Quality with Gemba Concepts' Quality Control System (QCS) Achieve flawless production with our Quality Control System, a powerful solution built for raw material inspection, in-line defect tracking, and final QA validation across your production cycle.

Power up your quality

Reduce defects, streamline inspections, and deliver consistent product excellence.

Price Tracking System (PTS)

Take Control of Price Fluctuations with our Price Tracking System (PTS) Navigate dynamic markets with Price Tracking System, a scalable platform built for bulk price uploads, marketplace scraping, and automated alerts to stay ahead of cost changes.

Power up your procurement

Respond faster, reduce price risks, and gain sharper market visibility.

Maintenance Tracking System (MTS)

Simplify Maintenance Operations with Gemba Concepts' Maintenance Tracking System (MTS) Drive asset efficiency with our Maintenance Tracking System, a digital-first solution for managing asset lifecycle, scheduling preventive maintenance, and tracking repair tasks in real time.

Power up your uptime

Avoid breakdowns, reduce manual errors, and extend asset longevity.

Fleet Tracking System (FTS)

Take Fleet Efficiency to the Next Level with Gemba Concepts' Fleet Tracking System (FTS) Optimize logistics with Fleet Tracking System, a GPS-enabled platform designed for real-time vehicle tracking, route optimization, and seamless ERP integration.

Power up your deliveries

Cut fuel costs, improve route planning, and increase dispatch accuracy.

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“Throughout the project, they demonstrated exceptional expertise in implementing lean methodologies, reducing inefficiencies, streamlining production practices, and deploying technology-driven solutions for inventory control. Their contributions enabled us to improve service levels, optimize costs, and ensure seamless daily operations, while fostering a culture of continuous improvement.”
Spice World Limited

“Gemba Concepts demonstrated exceptional expertise in reducing operational bottlenecks, optimizing stock movement, and implementing data-driven inventory management.”
Veedol Corporation Ltd

“The expertise and professionalism of the Gemba Concepts team have resulted in substantial cost savings. Their automation strategies have optimized our workflow and helped us to reduce waste & build a robust production management system.

This focus on reducing waste has not only lowered costs but has also supported our commitment to sustainable business practice”
Sai Packaging Co.
What Our Clients Say
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Global Presence

Global Presence

  • Continents
  • Countries
  • States
  • Man Hours

We have worked across

30+

states

Driven by expertise and dedication, we’ve surpassed

1M+

man hours

Get in Touch

Change Starts With a Conversation

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Fill out the form, and let’s talk about how we can support your business.
Call us at:

+91 95581 37573

For any inquires

sales@gembaconcepts.com​

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